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RESEARCH & DEVELOPMENT : POTENTIAL OF RADIATION TECHNOLOGY

For more than four decades, we at BGS have been working intensively on the potential of ionizing radiation. And this potential is far from exhausted! We are certain that numerous innovations are still possible in irradiation technology, especially in radiation crosslinking. It can also make a fundamental contribution to solving the pressing challenges of our time – for example in the areas of mobility, life sciences and resource conservation.

Our technology can provide solutions for a wide range of applications today and in the future. In cooperation with universities, leading research institutes and in close collaboration with our customers, we are constantly working on new irradiation applications and the improvement of existing products through applied and market-oriented research. Our activities currently focus on the development of new crosslinkable materials, alternative crosslinking agents as well as solutions for greater sustainability in the use of plastics.

CURRENT RESEARCH PROJECTS: SUSTAINABILITY IN FOCUS

Blue thin cable lies on plastic granulate roange

Radiation crosslinking of biopolymers ("BioFla" project)

In an R&D project between BGS, Fraunhofer WKI, Fraunhofer IAP and industrial partners, new concepts for improving the flame retardant properties of biopolymers were successfully investigated. Soon, electrical and electronic (E&E) products could be manufactured from bio-based, radiation crosslinked materials. One example: plugs and connectors.

Recycling sign made of green granulate with 2 logos on the edge of the image

Recycling of radiation crosslinked polyamides ("RayCycle" project)

Radiation crosslinking increases product life, but limits the possibilities for recycling because the crosslinked parts of the plastic can no longer be melted. The “RayCycle” research project by BGS, nylon polymers, Aalen University and TU Berlin has succeeded in developing a technically feasible and economically interesting approach for the material recycling of radiation crosslinked polyamides.

Logo FNR and on white background

Bioplastics for high-temperature applications ("HoT-Bro2" project)

Findings in the “HoT-Bro2” feasibility study by IfBB and partners have clearly shown that bio-based polymers are also suitable for high-temperature applications with appropriate processing and refinement through radiation crosslinking. In the further course of the project, materials for different applications – primarily in the automotive sector – will be specifically developed and modified.

An animated paper of the article radiation crosslinking of films

Article: Radiation Crosslinking of films

The radiation crosslinking of injection-molded components has been established for many years. In contrast, the radiation crosslinking of films represented a previously untapped potential for new applications in the processing of filled materials in the thermoforming process. Research results from the Institute of Polymer Technology (LKT), Friedrich-Alexander-University Erlangen-Nuremberg in collaboration with BGS and others have shown that the forming window of filled films can be extended by up to 15 percent by volume with the aid of radiation crosslinking. Read the corresponding technical article by Dr. Lisa-Marie Wittmann, Prof. Dr.-Ing. Dietmar Drummer and Dr. Dirk Fischer, published in “Kunststoffe international”.

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Radiation Crosslinking: Know-How

  • Pipe Connections in a Trench

    Published on 11.08.2026Know-how, Radiation crosslinking

    Radiation-crosslinked shrink sleeves: The reliable connection solution for district heating pipelines

    District heating networks are designed to operate for several decades. To ensure they function reliably over the long term, it’s not only the pipes themselves that have to meet the highest standards; the joints between the individual pipe segments are…

  • Solar modules on green ground with wind turbines in the background

    Published on 11.06.2026Know-how, Radiation crosslinking

    Material Upgrade for the Energy Transition: How Radiation Crosslinking Secures Tomorrow’s Infrastructure

    The energy transition is placing new demands on energy infrastructures and the materials used. Components must function reliably over the long term under varying loads, thermal stress, and demanding environmental conditions. Radiation crosslinking helps to optimize plastics specifically for…

  • Multicolored heat-shrink tubing, viewed from above

    Published on 12.03.2026Know-how, Radiation crosslinking

    The memory effect of plastics: The basis of modern shrink products

    Shrink products such as shrink tubing, shrink sleeves, and shrink collars are indispensable tools in technology and industry. Their strength: Thanks to the memory effect, they automatically adapt to almost any component geometry when heated, fit perfectly, and ensure lasting…

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